LONG LIFE  "GALVANIZING KETTLE"  ZINC POTS / KETTLES FROM GALCON

• STEEL PLATE WITH VIRTUALLY  ZERO SILICON .

•  STATE OF THE ART WELDING PROCEDURE ( GALKET-WELD PROCESS )

•   ALL JOINTS ARE CORROSION PROOF   

• GALCON KETTLES ARE GUARANTEED AGAINST PRE-MATURE FAILURE.

•  GALCON KETTLES ARE STRESS RELIEVED AFTER WELDING.

   GALCON KETTLES

        THE CHOICE FOR GALVANIZING  PROFESSIONALS WORLDWIDE.

          BEST GRADE LOW CARBON-LOW SILICON PLATES

           GERMAN TECHNOLOGY &  GERMAN EQUIPMENTS ,

           COLD BENDING OF ALL CORNERS,

           STRESS RELIEVING DONE

• Galcon kettle's special steel plate quality guarantees low wearing rate and also keep high material strength.

• Cold bending of the plates retains the material's physical and chemical properties intact - which is a must for any kind of process equipment. Residual stresses becomes absolutely nil after our stress relieving process.

• U-Bent centre & pre-pressed end segments  make it easy to use our special welding process which gives uniformity in welds and virtually identical chemical composition  to the kettle body plate.

The cost effectiveness of hot dip galvanizing and the quality of zinc coating depen upon two factors.

• Technology

• Kettle life.

The premature decay or failure of a kettle always results in higher loss in the form of -

• Cost of energy,

• Zinc consumption

•  Loss of Production.

A properly designed galvanizing furnace is also a 'Key Factor"

13 Mtr X 1.6 M X 2.5 M Kettle

For a long life it is necessary to slow down the reaction between the steel and the liquid zinc to a minimum. Therefore only steel with a low carbon and silicon content can be used. All other alloying elements also should be low.

 Energy Saving Tips 

• Stopping the extraction system during intervals 0f the production.

•  The use of a fume suction booth.

•  Planning the production, i. e. increasing the production nearest to the  heat load on the kettle wall surface.

•  The use of the waste heat for drying and preheating of the articles and heating the process chemicals

•  Selection of zinc temperature band of 445-460 deg C.

•  Calculating and controlling of dipping time.