Galcon Engineering Is Present In India, Saudi Arabia, Bangladesh & China

Galcon Kettles

 

LONG LIFE “GALVANIZING KETTLE” ZINC POTS / KETTLES FROM GALCON

  • STEEL PLATE WITH VIRTUALLY ZERO SILICON .
  • STATE OF THE ART WELDING PROCEDURE ( Eutek-WELD PROCESS )
  • ALL JOINTS ARE CORROSION PROOF
  • GALCON KETTLES ARE GUARANTEED AGAINST PRE-MATURE FAILURE.
  • GALCON KETTLES ARE STRESS RELIEVED .
  • BEST GRADE LOW CARBON-LOW SILICON PLATES
  • GERMAN TECHNOLOGY & GERMAN EQUIPMENTS
  • COLD BENDING OF ALL CORNERS
  • STRESS RELIEVING DONE

Galcon Kettle’s Key Features ( USP )

  • Galcon kettle’s special steel plate quality guarantees low wearing rate and also keep high material strength.
  • High quality zinc kettle that posses long life when used together with Galcon Brand Pulse Fired High Velocity Furnaces.
    A proper kettle with our High Velocity furnace can have a lifetime of 8 to 10 years or more even with high production if the suggested operating parameters by GALCON is properly followed.The kettle material composition consists very low Silicon, Aluminum and Phosphorous.
  • We use Hi-Temp Resistant Side support Props to Prevent Bulging of larger kettles
  • Our kettles are Entirly protected from direct contact of the burner flames. The bottom of the kettle is insulated using Castable refractories and Ceramic Modules.
  • Cold bending of the plates retains the material’s physical and chemical properties intact – which is a must for any kind of process equipment. Residual stresses becomes absolutely nil after our stress relieving process.
  • U-Bent centre & pre-pressed end segments make it easy to use our special welding process which gives uniformity in welds and virtually identical chemical composition to the kettle body plate.
  • A properly designed galvanizing furnace isĀ  a major ‘Key Factor” to the smooth running and high productivity of a HDG Plant

Galvanizing Furnace

GALCON’S HEAVY DUTY RE- CIRCULATING FURNACE :

Results in Better fuel Economy and Longer Kettle Life

KEY FEATURES

  • The high velocity burners are robust and extremely stable burners that deliver combustion gas velocities in excess of 150 m/sec. The result is rapid and uniform heat circulation around the zinc kettle.
  • The burner flames are short and the kettle is equipped with insulated heat shields by the burners. The danger of hot spots is eliminated.
  • The burners are equipped with UV-scanners and microprocessor flame programs and supervision.
  • The temperature of each firing lane is monitored by a separate temperature controller.
  • The furnace is lined with high temperature ceramic fiber wall, thus the heat losses from the outer furnace walls are very low.
  • Furnace and kettle are separate units The furnace is constructed as a separate unit. The steel kettle can therefore be lifted out without removing the heating system or furnace walls.
  • Temperature control. The temperature control is through indirect measurement of the zinc temperature, thus there are no thermocouples immersed in the zinc bath.
  • Two zone temperature control. The heating system can easily be divided in two zones, upper and lower zone. This can reduce possible top dross problems.
  • Warning system for zinc leakage. The control system also consists of a warning system if zinc leaks from the kettle.

Dross Grab

PNEUMATIC ZINC DROSSING GRAB : (CLAM SHELLS)

  • STAINLESS STEEL GRAB BUCKET
  • REMOTE CONTROLLED PNEUMATIC OPERATION
  • HEAVY DUTY AND STURDY CONSTRUCTION
  • EASY HANDLING
  • 8 YEARS WARRANTY
  • OPERABLE UP TO 3.8 METER DEEP KETTLE
  • ABLE TO GRAB & LIFT UP TO 500 KG PER SCOOP
  • HEAT SHIELD FOR SEVERE AMBIENCE
  • MINIMAL CYCLE TIME – 2 TO 3 MIN. PER SCOOP
  • SAVES PRODUCTION TIME
  • COMPLETE ZINC DRAINAGE

Zinc Pumps

Galcano ZP – 100

  • Capacity : Up to 100 ton zinc per hour
  • Power : 5.5 KW (7.5 HP)

Galcano ZP – 150

  • Capacity : Up to 150 ton zinc per hour
  • Power : 7.5 KW (10 HP)

HDG Equipments